Full custom pattern and sewing

Cut-and-Sew Activewear Manufacturer

Send the tech pack for your custom garment. We develop the pattern and sample, quote the approved product, then manufacture, check, pack and ship the bulk order.

Pattern cutting for custom activewear manufacturing
Activewear pattern development in a product studio
Cut pattern pieces arranged before activewear assembly
Hands preparing activewear components before sewing
Activewear strap construction detail
Close view of activewear construction and logo finish

What we can customize

Pattern
Rise, length, coverage, compression, proportions and graded measurements.
Construction
Panels, contour seams, pockets, ventilation, lining and mixed fabric zones.
Support
Elastic, cups, padding, straps, underbust structure and internal layers.
Finish
Hems, zippers, drawcords, binding, trims, logo, labels and packaging.
Designer reviewing activewear shape and pattern direction

Send the construction details in the tech pack

Mark every seam, panel, pocket, elastic, lining and trim. Add measurements and explain how the product should fit and move.

01

Pattern and grading

We build the pattern from the approved measurements, stretch requirements and size range.

02

Panels and pockets

We confirm seam routes, pocket size and position, support layers and mixed fabric areas.

03

Brand and finish

We add the approved logo method, labels, hang tags and packaging after the garment details are confirmed.

Black flared activewear pants showing a custom silhouette

The sample proves the pattern

Wear-test the sample for length, balance, coverage, pressure, movement and pocket access. Corrections are completed before the bulk production price is finalized.

Fabric is part of the construction

Nylon/spandex, polyester/spandex, ribbed, brushed and heavier blends need different pattern reduction, seams and finishes. We confirm the material before approving the sample.

Brown performance fabric used for cut-and-sew activewear
White performance fabric macro showing stretch and surface
Finished activewear garment used in construction review
  1. Tech pack
    Send measurements, construction drawings, fabric requirements, colors, sizes, quantity and branding.
  2. Sample
    We make the pattern and physical sample, then revise it from the consolidated comments.
  3. Bulk quote
    After sample approval, we price the bulk order using the confirmed fabric, construction and quantity.
  4. Production
    We sew the bulk order, check construction and measurements, apply branding, pack it and prepare shipment.

What the factory checks

Pattern shapeMeasurements and movementSeamsElastic and supportInside constructionLogo and labels

Information needed before sampling

  • Complete tech pack, pattern file if available and marked construction references
  • Required measurements, fit, coverage, support, pocket and movement details
  • Fabric composition, weight, stretch, colors, trims and accessories
  • Quantity by color and size, logo, labels, packaging, required date and destination
Cut-and-sew sample review and approval checklist

Cut-and-sew product range

Products we can make

Use this route when the product depends on a custom pattern, functional construction or more than one material.

  • Leggings and flares with shaped panels or pockets
  • Sports bras with cups, lining, elastic and layered support
  • Running shorts and pants with secure storage and trims
  • Tops, jackets, hoodies and mixed fabric layers

Every product is sampled and quoted against its own tech pack, material and order quantity.

Factory sample review

Approve the garment before bulk production

We check fit, coverage, opacity, pocket function, seam stretch and inside construction on the sample.

The bulk quote is based on the approved product, material, branding and quantity.

Seam stretchPocket accessEdge finishOpacitySupportLogo position
Cut and sew activewear sample approval review

Common questions

What should the tech pack include?

Include measurements, graded sizes, construction drawings, fabric and trim details, colors, artwork and the order quantity.

When do you quote bulk production?

We quote after the sample is approved and the fabric, construction, branding, colors, sizes and quantities are confirmed.

Can you add labels and packaging?

Yes. Logo application, labels, hang tags, barcodes and packaging can be included with the bulk garment order.

Send the cut-and-sew tech pack

Include fabric requirements, colors, size range, quantity, logo files, packaging, required date and destination.

Request a Quote

Get in Touch

Whether you’re launching a new brand or placing a wholesale order, we’re ready to support your business.

Contact us to request our latest product catalog and explore our full range of styles.

Address:
YiWu City, ZheJiang Province, China

Email:
Support@aeriwear.com

Phone:
+86 15304375547

Hours:
Monday - Friday: 24Hours
Saturday: 24Hours
Sunday: 24Hours

Send us a Message